Hydrocal 1004 genX

DGA Sensor 4 Outputs

Online gas-in-oil measurement sensor Hydrocal 1004 genX, a system with 4 outputs for measuring:

  • H2 Hydrogen
  • CO Carbon monoxide
  • C2H2 Acetylene
  • H2O Moisture

Hydrocal 1004 genX

The new HYDROCAL 1004 genX is the first maintenance-free multi-gas online DGA solution combining proven near-infrared (NIR) measuring technology with vacuum-protected membrane extraction.

As Hydrogen (H2) is involved in nearly every fault of the insulation system of power transformers and Carbon Monoxide (CO) is a sign of involvement of the cellulosic / paper isolation, the presence and increase of Acetylene (C2H2) classifies the fault as overheating, partial discharge or high energy arcing.

Key Advantages
  • Individual measurement of Hydrogen (H2), Carbon Monoxide (CO) and Acetylene (C2H2)
  • Moisture in Oil (H2O) measurement
  • Easy to mount on a transformer valve (G 1½" DIN ISO 228-1 or 1½" NPT ANSI B 1.20.1)
  • Easy to mount on the operating transformer without any operational interruption
  • Maintenance-free system due to less movable parts
  • Advanced software (on the unit and via PC) with intuitive operation by 7” colour TFT capacitive touchscreen, WLAN and Web server operation from any smartphone, tablet or notebook PC
  • Communication interfaces ETHERNET 10/100 Mbit/s (copper-wired / RJ 45 or fibre-optical / SC Duplex) and RS 485 to support MODBUS® RTU/ASCII, MODBUSÒTCP, DNP3, proprietary communication protocols and substation communication protocol IEC 61850
  • Optional external I/O module
Communication
  • 1 x RS 485 (proprietary or MODBUS® RTU/ASCII protocol)
  • ETHERNET 10/100 Mbit/s copper-wired / RJ 45 or fibre-optical / SC Duplex (proprietary or MODBUS® TCP protocol)
  • IEC 61850 (Option)
  • DNP3 serial modem or GPRS/UMTS modem (Option)
  • HTML protocol. WLAN and Web server operation from any phone, tablet or notebook PC
Key Features
  • 230V AC or 110V DC supply
  • Connection to valve: NPT 1” ½ or DIN-ISO 1” ½
  • Degree of protection: IP55
  • 3 Relay outputs

Operation Principle
  • Diffusion principle with gas-permeable membrane with copolymer
  • Micro-electronic gas sensors for H2 measurement
  • Near-infrared gas sensor unit for CO and C2H2
  • Thin-film capacitive moisture sensor for H2O measurement
  • Temperature sensors (oil temperature, gas temperature, backplate temperature)
General technical data

Optional nominal voltages of auxiliary supply

120 V -20% +15% AC 50/60 Hz
230 V -20% +15% AC 50/60 Hz
120 V -20% +15% DC
230 V -20% +15% DC

Power consumption240 VA
HousingAlluminum
DimensionsW 250 x H 250 x D 286 mm
Weightapprox. 8 kg 
Operation temperature (ambient)-55°C ... +55°C (below -10°C display function locked)
Oil temperature (inside transformer)-20 °C ... +105 °C
Storage temperature (ambient)-20 °C ... +65 °C
Oil PressureUp to 800 kPa
Connection to valveG 1½" DIN ISO 228-1
1½” NPT ANSI B 1.20.1
SafetyIEC 61010-1:2002
Insulation protectionClass 1
Degree of protectionIP-55
Digital Outputs
TypeControl VoltageMax. Switching capacity (Free assignment)
3 Relay12 V220 V DC / 250 V AC / 2A / 60 W / 62.5 VA
Communication
RS 485 (proprietary or MODBUS® RTU/ASCII protocol)

ETHERNET 10/100 Mbit/s copper-wired / RJ 45 or fibre-optical / SC Duplex (proprietary or MODBUS® TCP protocol)

IEC 61850 Modem (Option)
DNP3 serial modem or GPRS/UMTS modem (Option)
HTML protocol. WLAN and Web server operation from any phone, tablet or notebook PC

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For any information you can contact us by phone or e-mail:
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